Top Advantages Of Using A 3D Measurement Software
Any type of industry should always think ahead and build quality products as fast as they can. This means that choosing the right components to deal with manufacturing processes is highly crucial, from the design, manufacturing to quality control. And this is where 3D measurement software comes in handy.
3D measurement software is a must-have for any businesses that want to make the best products or improve their operations at minimal cost and timespan. To find out how this technology can further help you with your processes, check out the things listed here.
3D scanning can be used to capture changes to tooling or parts that occur on the shop floor. Tooling is often “hand-tuned” to achieve the final desired look and finish of a part. Using 3D scanning, hand modifications and optimisations can be transferred from tool to tool and ensure all manufactured parts match after production. Such technology can also be used to analyse and characterise tool wear during production. When used properly, it can also help detect and eliminate tool problems. In the event of tool failure, 3D scan data can be used to recreate the optimised part.
3D measurement systems are also beneficial in rapidly capturing millions of data points in a short period of time. This ensures that large environments can be surveyed in a short timescale, making 3D surveying ideal for work on particularly time-sensitive projects when a quick turnaround is vital. The rapid nature of the 3D measurement process greatly reduces man-hours required on-site, as well as any shutdown of facilities and overall disruption. This innate speed and flexibility are of huge benefits to the measurement industry, and it is one of the reasons why 3D measurement is becoming more and more widely utilised.
Improved planning and design
Planning is highly necessary when you are building something from scratch or redesigning a certain object. You have an image in your mind of what you want for the final product. 3D scanning allows you to understand what conditions you are actually working with. The collected 3D scan data can then be placed into a 3D modelling or computer-aided drafting software for the virtual development of those existing conditions. This allows you to analyse new design elements, existing conditions, and evaluate any alternate design concepts quickly and easily because the information is all there.
3D measurement technologies are used to analyse the “as-built” condition of parts after they have been manufactured. Typically, non-contact technology is used to quickly inspect the overall shape and size of parts, quickly detecting issues such as part warpage or overall scale issues. Contact inspections are well suited to analyse bolt-hole locations, bores, bosses and other prismatic features. 3D measurement technology is utilised together with statistical analysis software to maintain and determine quality in manufacturing.
3D data captured through the scanning process is so comprehensive that almost every detail is recorded. The chance of any omission is hugely reduced, with a very small risk of error. This vast level of detail ordinarily eliminates, almost entirely, the requirement to re-visit site on the basis that measurements missed during the survey process. The detailed documentation process also allows 3D surveyors and end clients to visit sites virtually via point cloud walk-throughs or interactive 360 image viewers. Again, this enables you not to perform any site visits since the virtual visits here are easy to facilitate and very realistic.
Lastly, know that time and accuracy go hand in hand. Without 3D scanning services, there will be mistakes, and each one of those miscalculations means wasted time that it took to do the job and the additional time needed to redo it. Regular data collection methods (tape measurer, handheld laser, etc.) are also time-consuming and not recommended for complex geometry or historic structures. 3D scanning technology, however, can survey a structure, record the data in a point cloud, and the as-built 3D modelling (or drafting) process of the structure can begin in a fraction of the time.
These are just a few advantages of using a 3D measurement software for your business’ manufacturing operations. Certainly, these latest tools in measurement and scanning are beneficial for anyone in the aerospace, education, automotive, and manufacturing industry. All that’s left for you to do now is to search for the best provider of 3D measurement solutions. Doing so will give you the peace of mind that you’re using a well-designed technology for your process. Start your search now and get on with your operations!